Typhoon HIL Hardware Manual
- Hardware Manual Introduction
  Collection of some of the guides on the deployment, use, and management of Typhoon HIL hardware devices.
- HIL101 Hardware User Guide
  Official documentation of the HIL101 simulator hardware device.
- HIL402 Hardware User Guide
  Official documentation of the HIL402 simulator hardware device.
- HIL404 Hardware User Guide
  Official documentation of the HIL404 simulator hardware device.
- HIL506 Hardware User Guide
  Official documentation of the HIL506 simulator hardware device.
- HIL602+ Hardware User Guide
  Official documentation of the HIL602+ simulator hardware device.
- HIL604 Hardware User Guide
  Official documentation of the HIL604 simulator hardware device.
  - Safety Guidelines
    Overview of the safety guidelines for Typhoon HIL simulator hardware
  - General Specification
    General specification of the HIL604 simulator hardware
  - Pinout
    Pinout tables for HIL604 devices
  - IO Voltage Levels
    Overview of the voltage limits and protection measures for the analog and digital IOs on HIL604 hardware devices
  - IO Timing
    Sample rates and timing details for HIL604 devices
  - User Power Supply
    Power limits for HIL604 devices
  - Mechanical
    Overview of the physical aspects and interfacing cables of HIL604 devices
  - Feet Removal Procedure
    Guide to removing feet from HIL604 devices
  - Known Issues
    Summary of known issues for HIL604 hardware devices
  - Contact Details
    Contact details for Typhoon offices
  - Revision History
    Update history of the HIL604 Hardware User Guide
- HIL606 Hardware User Guide
  Official documentation of the HIL606 simulator hardware device.
- HIL Paralleling Guide
  This document introduces the HIL paralleling concept, defines modeling of relevant link parameters, and explains how to properly connect multiple Typhoon HIL devices.
- Hardware Interfacing Guide
  Tips and examples on how to connect any controller to the HIL.
- HIL dS Interface Type-B
  Information about the HIL dS Interface Type-B, an interface board which allows for connecting dSPACE hardware to Typhoon HIL simulators.
- HIL dS Interface Type-C
  Information about the HIL dS Interface Type-C, an interface board which allows for connecting dSPACE hardware to Typhoon HIL simulators.
- HIL Breakout Board
  Information about the HIL Breakout Board, a passive breakout board which provides easy access to individual HIL signals.
- HIL Connect
  Information about the HIL Connect, a 19" 6U interface device, designed to adapt HIL IO signal levels to those most commonly used in the industry.
- HIL DSP 180 Interface
  Information about the HIL DSP 180 Interface, an interface board which allows for connecting Texas Instruments Control Card boards to Typhoon HIL simulators.
- HIL TI Launchpad Interface
  Information about the HIL TI Launchpad Interface, an interface board which allows for connecting TI's LaunchPad™ boards to Typhoon HIL simulators.
- HIL TI uGrid Launchpad Interface
  Information about the HIL TI uGrid Launchpad Interface, an interface board which allows for connecting up to three TI LaunchPad™ boards to Typhoon HIL simulators.
- HIL4/6 Calibration Card
  Information about the HIL4 and HIL6 Calibration Card accessories designed for one-click calibration of all HIL4 and HIL6 series devices.
- HIL Infineon TriBoard Interface
  Information about the HIL Infineon TriBoard Interface, an interface board which allows for connecting Infineon TriBoard evaluation boards to Typhoon HIL simulators.

Mechanical

Overview of the physical aspects and interfacing cables of HIL604 devices

Front plate connectors

HIL604 devices feature four DIN41612 male type C connectors. These connectors are marked with a name (e.g. Analog I/O) and a pin number (1 and 32).

Figure 1. HIL I/O connector labeling

Interfacing via PCB-mount connectors

Interfacing via right-angle female DIN41612 connectors is the recommended way, due to robustness.

To do this method, simply make sure to place up to two right angle female DIN41612 connectors, spaced at 2000mil, pad-to-pad on your custom interface PCB design.

Figure 2. HIL I/O connector spacing example

Please contact us if you require a template in Altium format.

Interfacing via 96-pin cables

When direct connection between the HIL and the DUT is not possible, the recommended approach is to use 96 pin cables, purchased from Typhoon HIL, or manufactured from the following parts:

Table 1. HIL Interface Cable BOM (per cable)
Description	Manufacturer	Part number	Quantity
Flat cable	3M	3849-96	per desired length
DIN41612 female crimp	Yamaichi	FNS13-09600-00BF	2
(optional) DIN41612 connector backshell	ERNI	253001	2

HIL604 dimensions [mm]